L.E. VELOCETTE PROTOTYPE
Looking Back is an occasional series, written for the club magazine by club historian Dennis Frost. It allows members to see some of the fascinating historical material from the Club’s extensive archive. This article covers the design and assembly of the prototype L.E., which took place between 1942 and 1944.
During WWII, Veloce were contracted to produce aircraft components. As a top class engineering firm they turned out a host of precision parts, often for the massive aircraft assembly plant at nearby Castle Bromwich. Some motorcycles were produced — in particular a militarised version of the 350cc MAC model — but output was miniscule compared with rival Birmingham firms such as BSA and Norton.
The creation of a new motorcycle with mass-market appeal was director Eugene Goodman’s dream. Despite the demands of wartime, opportunities were found to make his great idea a reality.
After Charles Udall was struck down with appendicitis in 1942, his recuperation at home in Solihull became a period of opportunity for Veloce Limited. Eugene Goodman visited his chief designer, suggesting he take a look at fellow designer Phil Irving’s original sketches of what was to become the company’s motorcycle for everyman. Charles’ drawing board quickly followed — Eugene had it sent round from the factory.
In his turn Irving had been injured by an incendiary bomb, which fell on the Velocette factory two years earlier in November 1940. During his convalescence at home in Claverton, Worcestershire, Eugene asked Irving to make a start on a new mass production motorcycle. It had to be quiet, free from vibration, easy to start — the list of criteria is well known. Once he had returned to work, Irving’s ideas got no further than a series of sketches. Veloce’s wartime commitments made sure that no new motorcycle design work could be undertaken during what were the darkest days of WWII. One of Irving’s sketches survives in the Club archive. It shows an opposed water-cooled twin with the cylinders arranged at 150 degrees. Irving thought that canting the cylinders slightly upwards from the horizontal would give the new motorcycle more ground clearance.
When Charles Udall examined Irving’s sketches, he disagreed with the layout. The 150-degree twin would have given uneven firing intervals and created problems with the design of a suitable ignition system — as well as having imperfect balance. Eugene had asked for a silent and smooth machine, which was why Charles went for a horizontally opposed twin. Within a month he had created a detailed drawing. Eugene approved of the design and told Charles that, once the war ended, he would set up the Hall Green factory to make the new machine. Charles then set to work on detailed drawings, which took a further two months.
In slack times between war production, Charles supervised the assembly of a hand built prototype. Gearbox assembly foreman Sis Low did much of the work, and the new machine looked very much like Udall’s original design. By 1943 the engine was nearly complete, as the photographs below show.
(Click on picture to view larger image)
A side view with the oil sump and starter lever yet to be fitted. Eugene has drawn in the line of the frame, including the aperture through which the hand-controlled gear lever emerges. The rough sand cast cylinder heads bear their part number — LE14, while the frame cross member is exactly as the production component.
(Click on picture to view larger image)
This view of the engine from above shows that the prototype differed in only minor details from production power units. Eugene’s hand written comments, which point out the ‘dry’ section of the gearbox casting read, “this is only space, nothing goes in, it is made like this to get a clean outline.” The boss on top of the crankcase is for the engine breather — latterly moved to the right hand side.
Eugene sent copies to his son Peter, who was serving with the RAF in North Africa. To help Peter understand how the finished motorcycle was going to look, Eugene has drawn on the frame outline. He also added important information, such that the engine measured only 9 1/8in across the cylinders.
By early 1944 the prototype L.E. was complete. The photograph below, taken from Velocette Works Director Peter Goodman’s photograph album, shows the almost finished machine inside the Hall Green factory.
(Click on picture to view larger image)
The main frame is yet to be painted, although the front mudguard has already received a coat of black enamel. The frame was largely hand beaten, with the rear mudguard and front section being produced as separate assemblies. Charles Udall recalls that the two parts were held together with six 2BA bolts! Production frames were placed in a jig and welded. A row of spot weld marks shows how the lower frame strengtheners are secured. The patented design of adjustable rear springing can be seen. But this section of the rear mudguard around the adjusting slots bulges outwards. The layout is similar to the Model 0, where Veloce first tried out this type of stressed sheet steel frame. The design of pivoted rear fork is exactly as the production component and is similar to the one Charles Udall laid out for the pre-WWII supercharged twin, the Roarer.
Twin headlamps are fitted, and the right hand component can be seen fixed to the front of the legshield. Charles Udall chose this layout to give a good spread of light ahead of the machine. He also knew the disadvantages of wiring running to a headlamp mounted on brackets ahead of the front fork — its movement with each turn of the handlebar can cause wires to chafe and fret. The ’static’ wiring on the prototype L.E. — achieved because the headlamps were rigidly mounted — was infinitely preferable. But the two low slung headlamps — car components were used and were difficult to source in wartime Britain — failed to give enough illumination when the machine negotiated a bend. The beams tended to light up the roadside rather than the carriageway.
A tiny cover where the gear lever passes through the frame was later enlarged, and the lever’s spherical operating knob is replicated on the hand start lever. The more manageable long indented rubber grip came later. Single level footboards and the link between starting lever and stand can also be seen. Both upper and lower water pipes are steel tubes, with short sections of rubber hose at each end. A rear number plate and lamp have yet to be fitted, although the front plate, with its distinctive integral licence disc holder, is already in place.
It wasn’t long before the prototype L.E. — complete and fully painted — was ready to start its road trials. The photograph below is from Charles Udall’s collection and was taken in early 1944. Just a couple of weeks after the earlier photograph.
(Click on picture to view larger image)
The earlier view showed the freshly assembled machine inside the Factory with its frame still in bare metal. This time, the black enamelled motorcycle with its designer aboard is parked on the path alongside the Hall Green factory’s engine test house. This was a self-contained brick building at the back of the site adjacent to the Birmingham – Stratford-upon-Avon railway line.
Dressed in his familiar full-length leather coat, in which he was often seen at race meetings pre-war, Udall looks impassive about his latest creation. Was this just another project from Velocette’s chief designer, or something extremely special? Undoubtedly it was the latter. In 1944, and with an end to the European conflict now in sight, few other UK motorcycle factories had created anything as remotely innovative to impress their post-WWII customers.
The L.E.s largely hand beaten frame has now received a coat of gloss black enamel. Also a rear number plate bracket and light have been added since the last picture. The unpainted front fork sliders add a touch of sparkle. Of course they were plated, not enamelled, for a reason. The sliders were soft soldered assemblies — a baked on paint finish would risk melting the solder. This practice of dull chrome plating continued on production machines. But by then, the familiar polychromatic silver-grey colour scheme meant that the finish of a part plated front fork did not stand out so prominently.
Long bladed control levers are clamped to the handlebar along with a conventional twist grip. These were probably Amal components — easily sourced from Veloce’s preferred carburettor and control cable supplier. Production machines used the familiar Hall Green produced 10 SWG folded aluminium levers with brazed on pivots.
The adjustable rear springing is on its softest setting. The long eyebolt nuts are as far forward as possible, adjacent to the base of the saddle springs — which are barrel shaped and with their lower ends bolted to the side of the frame. The saddle appears to be much wider than the version used in production and was probably from a single cylinder Velocette. Udall’s foot is resting on a single level footboard — soon to be altered in the light of experience from carrying a pillion passenger.
All that remained was to register the new machine for the road.
L.E. VELOCETTE PROTOTYPE (on test)
After its official photograph, (see below), the completed L.E. prototype was ready to begin its road trails. The first job
was to register the machine for the road at Birmingham’s vehicle licensing office. Registration FON 898 was allocated
— from a sequence that began in August 1941. No record survives of the date this registration was issued, but we know
it must have been in the spring of 1944. For marks in this sequence to have remained unallocated after nearly three
years, appears surprising. In the late Forties, a batch of registrations like this would have been exhausted in less than
a year. But this was wartime, when precious few new civilian vehicles were available to be road registered.
With petrol strictly rationed, Veloce had to apply for a special fuel allowance, available for road testing prototype and
development vehicles. The L.E.’s designer Charles Udall undertook the first ride — a rain soaked outing to Derby,
visiting members of his family. The journey was trouble free.
(Click on picture to view larger image)
This view, from Peter Goodman’s photograph album, shows his father Eugene — then works director — with
FON 898 in the summer of 1944. Peter believes the location is Shrewsbury, with Eugene most likely en route to
visit his sister in Dolgellau. As the driving force behind Veloce’s, ‘motorcycle for everyman,’ makes notes — an
essential part of any test program — a young garage attendant recharges the L.E.’s fuel tank. The hand operated
petrol pump and the steel cupboards, containing cans of motor oil, are typical attributes of a wayside petrol station of
the period.
As well as its new registration number, the prototype has gained another component — essential before its release on
to the road — a horn. Fixed inside the right-hand legshield, the electrically operated horn looks to be of car origin.
Wartime austerity meant that few other alternatives were available.
This photograph also shows that the test programme had already isolated one problem — the inadequacy of single
level footboards. Charles Udall told me this had become obvious as soon as the machine was ridden. It wasn’t simply
that a pillion passenger couldn’t reach the boards, the rider’s position was uncomfortable too. A welded on higher
rear section transformed the footboards to their familiar, two level layout — the design used in production. We all
know that the most comfortable way to ride an L.E. is with one’s feet straddling the sloping section between the
footboards’ upper and lower levels.
The abbreviated pillion seat bracket has yet to be fitted with a cushioning pad, suggesting that the machine was
tested largely as a solo. When a pillion was carried, the flared out arcuate rear suspension mountings rubbed
uncomfortably against the passenger’s thighs. Removing these — and incorporating the adjusting slots within the
mudguard pressings — solved the problem and made for a much tidier rear mudguard.
1944 PROTOTYPE L.E. OFFICIAL PHOTOGRAPH
(Click on picture to view larger image)
Every new motorcycle design must have its official photograph taken. This is Veloce's view of the new L.E., dating from early 1944 when the prototype was finished and ready for the road. Today we would call this a studio shot - a side view against a plain, white background. Like most motorcycles firms, Veloce created their own impromptu in-house studio, using a couple of white sheets. The first sheet was laid on the ground and the machine wheeled onto it. Then , while the photographer focussed his lens, two helpers would hold another sheet behind the subject - blocking out a typically cluttered factory background. As the camera shutter clicked, the helpers would gently shake the vertical sheet to give an even, blurred backdrop. Back at the photographer's studio, the developed print would be touched up with water-based paint called process white. This was often necessary, covering embarrassing imperfections including tyre tracks on the bottom sheet as the machine was being positioned. The finished photograph would then be ready for use - perhaps in Factory publicity, or for sending to the weekly magazines in London.
This nicely clear view - unusually of the L.E.'s left hand side - comes from the Club's photograph album. Longtime member Frank Quinn, custodian of our photograph collection, confirms that the print has been in the Club's ownership for many years. It was probably donated to us by Factory service manager Bob Burgess, who was also a Club member. The picture reveals some interesting details not previously seen in other prototye views. First is the circular bevel drive cover, bolted to its casing by six nuts. The design cues for this circular shape were the Factory's pre-WW11 parallel twins, the racing Roarer and the road going Model O. Production L.E.'s - of course - have the lower section of the bevel drive casing (and cover) squared off, to avoid the cover being replaced wrongly - misaligning the filler and level plugs.
A perfect surface finish to the frame's front section - formed from a single folded steel sheet - contrasts with the panel beating marks on the rear mudguard, a far more complex shape in comparison. I showed this photograph to Charles Udall recently and he pointed out the array of 2BA pins that held the two sections of the handmade frame together A stubby rear brake pedal, about half the length of the production version, has its foot plate in line with the crankcase/clutch housing joint. The black painted silencer's tail pipe appears to exit horizontally to the right, rather than curving downwards. The BTH generator's two high tension leads exit from the unit's front cover, curling back over the crankcase. Production generators re-sited the ht pickups to the casing top. Wartime austerity dictated the fitting of canvas, rather than rubber handlebar grips.
It appears that the double sided stand has no feet. However Charles Udall confirms that the prototype did indeed have the familiar welded feet. Perhaps an over-enthusiastic photographer's assistant inadvertently painted them out.
PROTOTYPE L.E. — WHAT HAPPENED TO FON 898?
Once registered for the road, Veloce’s test programme for their prototype L.E. model began in earnest. All the firm’s directors took their turn in the saddle, offering feedback to the ‘motorcycle for everyman’ project’s masterminds, works director Eugene Goodman and designer Charles Udall. A photograph exists of Maureen Goodman — Bertie’s wife — at the controls of FON 898 and I feel sure that the firm’s redoubtable chief buyer Ethel Denley must have also taken the new model for a spin.
Service manager Bob Burgess once recalled how pleased he was to be asked for his comments. He rode the machine home, returning it to Hall Green the following day and was impressed with its silence and smoothness. Writing in OTL in the mid-Sixties — Bob was also latterly a Club member — he recalled the experience was in sharp contrast to his regular wartime mount, a 350 MAF — the militarised version of Veloce’s popular 350cc ohv MAC model.
It was Bob, who suggested the new machine’s final drive cover should be altered, so it could not be refitted incorrectly. I described in Looking Back No 15 that the prototype’s circular casing was modelled on the pre-WWII racing Roarer’s bevel drive layout. This sophisticated 500cc supercharged twin was a machine that race chief Harold Willis had initiated, but for which Udall had done almost all the detail design work. While a race mechanic would almost instinctively know how a unique competition machine went together, a novice rider could be excused for misunderstanding how one critical component of an ‘everyman’ motorcycle was fitted if its correct orientation was not wholly clear. Of course, we know that the later squared off lower bevel drive cover and casing showed that Bob’s advice was acted upon.
Having spent years listening to customers’ experiences, their service manager’s feedback was just what Veloce needed. Ethel Denley put forward her comments too. It is well known that she recommended the polychromatic — metallic — silver grey colour scheme for production models. This was a bold suggestion, particularly for a firm which had produced nothing but black finished motorcycles for years. She argued that female riders would be put off by such an intimidating expanse of dark bodywork. Charles Udall once confirmed to me that the colour change was indeed Ethel’s suggestion — and he approved.
A myth has grown up over the years — for which, unfortunately, I am partly responsible — that FON 898 was soon discarded in largely ‘as built’ condition once its initial period of testing was complete. I now realise that the prototype was progressively modified as production parts became available — such that by the autumn of 1948 it appeared substantially similar to the five pre-production machines assembled at that stage. The first picture in this Looking Back is from Peter Goodman’s photograph album. Although far from clear, the machine his father Eugene is riding is without doubt finished in silver grey. The location is the Goodman’s family home in Solihull and the machine is, of course, FON 898.
The second picture is from Veloce’s first L.E. sales brochure. This fold-out publication will be familiar to many members and shows one of the pre-production models — road registered HON 898 — on its front cover. Inside are a number of views, depicting how Veloce anticipated their new motorcycle would be used — by the schoolteacher, the district nurse, the shopper etc. Prominent among these is a picture of FON 898 — in outline almost indistinguishable from the other machines shown.
So what happened to FON 898? The Factory sales records note that it was sold to journalist Bernal Osborne. Motor Cycling magazine’s Midlands editor was a good friend of Veloce — he tested many of their post-WWII models. No date is recorded when the deal was struck, but my hunch is it was a long time after FON 898 appeared in that early sales brochure. Bernal died some years ago, but his colleague Cyril Quantrill recalls that Bernal bought the machine for his wife to use. Cyril also remembered that sometime in 1947, another Motor Cycling journalist, Charles Markham had the prototype on test. He was sworn to secrecy, of course. In a more genteel age than our own, journalist Markham agreed not to write about Veloce’s new machine until the L.E was launched to the Press in late 1948.
A long time later — in June 1973 — FON 898 reappeared. Its then owner, a Mr Prentice of Solihull, offered it for sale through an advertisement in Motor Cycle News. Bristol Club member Paul Martyn tried to buy it. He wrote to the seller and was told that the engine had just been started, “after nearly two years standing outside.” Paul was keen to do a deal and, believing FON 898 to be in its original condition, asked Prentice if twin headlamps were still fitted. Of course, the written reply came that there was no sign of them. This is confirmed by the photograph Prentice provided, and which is reproduced here.
Despite his enthusiasm, Paul was beaten to the deal by — of all people — George and Ethel Denley. Veloce’s long retired directors — who at the time still lived in Hall Green, just streets away from the factory site — were looking for an L.E. they could present to Birmingham’s Museum of Science and Industry. They had previously passed the company’s surviving 1913 two-stroke Velocette to the Museum, at the time located at Newhall Street in the city centre. The little two- stroke was the motorcycle which had set Veloce Limited on the road to sales success. It was the company’s third motorcycle design and the first — because of its diminutive proportions — to be marketed as a Velocette.
The Denleys told various friends and contacts of their plans, and asked them to look out for suitable machines. Motorcycle author Jeff Clew was one, and he also spotted the Motor Cycle News advert. Jeff alerted George and Ethel and they in turn sent their friend Dennis Webb, also a onetime Veloce employee, to buy FON 898. Dennis restored the machine for the Denleys and it was presented to the Museum in 1975. The final photograph, taken by the Birmingham Post a couple of years later, shows George and Ethel at the museum — having been invited to see their donations on display. FON 898 takes centre stage while the 1913 two-stroke Velocette — a two speed version — is in the foreground.
Some years ago I took a close look at FON 898 and concluded that it had been further developed by the Factory well beyond its late 1948 149cc pre-production specification. Its power unit is now a 192cc all pain bearing affair, generally to early 1955 season specification. The engine number is, intriguingly 200/1001, although all the main castings look like production, not prototype components. My view is that FON 898 probably remained a Factory development machine, at least until the last of the really significant engine modifications — the change from ball and roller to plain bearings — was incorporated into production models during the latter part of 1953.
The Birmingham Museum of Science and Industry has now closed — replaced by the impressive Millennium funded and thoroughly modern Discovery Centre at nearby Chamberlain Square. Most of the motorcycles once displayed at Newhall Street, including FON 898 are now in store, with little early prospect they will again be put on show. That’s a pity, because few visitors to the old museum — and incidentally also the staff — realised that FON 898 is a very special L.E. indeed.
It is remarkable that Veloce’s prototype L.E has survived. We must see what can be done about getting it back on display.
(Click on picture to view larger image)
Sad and neglected FON898 resurfaced in 1973. After two years out of use, owner Prentice put it up for sale. It was bought for restoration by George and Ethel Denley.
(Click on picture to view larger image)
FON898 on publicity duty. Along with the five pre-production models, it featured in early sales publicity for Veloce's new 'everyman' model.
(Click on picture to view larger image)
Proof that FON 898 was progressively altered from its 'as built', black finished, twin headlamp form. Eugene Goodman rides the prototye L.E. at his Solihull family home. By now the prototype is looking much more like a production model.
(Click on picture to view larger image)
This photograph taken by the 'Birmingham Post' shows George and Ethel at the museum - having been invited to see their donations on display.
PRE-PRODUCTION L.E. — HON 611 (LOOKING BACK 18)
(Click on picture to view larger image)
As soon as WWII was over, Veloce wasted no time in getting ready to put their new ‘motorcycle for everyman’ into production. A file in the Club’s archive records that the first jigs and tooling for the new L.E. model were produced in October 1945. But it was another three years before the Hall Green, Birmingham, factory was ready to assemble complete machines. The long delay was due to number of factors, including post-war materials shortages and the need to completely reorganise the factory to produce what was Veloce’s first really mass production motorcycle.
To test an entirely new production line assembly process – Veloce had previously built motorcycles on single benches – in autumn 1948, five pre-production L.E.s were produced. These were allocated engine numbers 1001-1005. Only engine numbers are recorded in the Factory records – Veloce’s practice was to identify their machines by the number of the power unit, not the frame, as follows:
eng. no. registration allocated to
1001 HON 598 (Press) George Denley
1002 HON 599 Eugene Goodman
1003 HON 611 Charles Udall
1004 HON 612 Percy Goodman
1005 HON 613
Machine number five HON613 seems not to have been allocated to a particular individual, although it did appear in early publicity. The records indicate that this machine was finally sold via Veloce’s main agents in Birmingham, the Premier Motor Co., in November 1950.
This photograph shows Charles Udall’s machine – number three – road registered HON611. The picture was probably taken at the Factory for The Motor Cycle’s road test, which appeared in the magazine’s 4 November 1948 issue. With a current tax disc on display, this machine has obviously covered some test miles – note the dent in the lower legshield!
This machine has two interesting features. First, the bevel drive unit features a circular end cover, as did the prototype. Second, the front fork is fitted with a damping system – held in place by a bolt, its hexagon head centrally disposed at the bottom of the fork slider. Charles Udall once told me that he experimented with front fork damping – using a rod and restrictor valve, later developed for the telescopic fork used on the single cylinder models – but decided it didn’t improve the L.E.’s fork action significantly.
However the unwitting suggestion that the L.E. had a damped front fork did survive in print. A factory service manual sketch of the lower right hand slider and brake plate – to illustrate the method of cable adjustment – shows that same hexagon bolt head protruding from the slider’s end cap. We must assume that the illustrator – most likely Motor Cycling’s George Beresford, who often freelanced for Veloce on drawing projects – worked from this machine. The drawing survived unaltered, right up to the last edition of the Mk.III L.E. service manual produced in 1968. Many members have pointed this detail out to me over the years.
PAULINE ARCULUS WITH RESTORED PROTOTYPE L.E.
(Click on picture to view larger image)
This splendid photograph of the prototype L.E has been provided by our new President. Pauline Arculus is posed with FON 898 in 1975, just before the freshly restored machine was donated to the Birmingham Museum of Science and Industry. I explained in Looking Back 17 (OTL No.423 – October 2003) that the prototype had resurfaced in 1973, when it was bought by George and Ethel Denley – Veloce’s retired directors. The by then neglected L.E. was spotted for sale by motorcycle author Jeff Clew and was restored by Dennis Webb, himself a stalwart of the factory’s service department. This photograph was taken at the Denley’s home in Boden Road, Hall Green – a few streets away from the Veloce factory site.
A detailed check of FON 898 shows that it’s specification is much changed from the machine’s 1944 prototype layout. The engine – intriguingly stamped 200/1001 and with a frame number of 1001 – is an all plain bearing affair, generally to early 1955 specification. A Miller rather than a BTH generator can be clearly seen – of course the former was not fitted to the L.E. until 1951 – and a pressure release valve below the right hand cylinder confirms the engine’s plain rather than ball and roller bearing layout.
Not all the machine is from 1955. Although unseen in this photograph, the crankcase has the original wide necked oil filler, which was deleted after the first few Mk.II L.E.s had been produced. The frame is a real hybrid. The lower strengthening plates – both types – are pop riveted in place, along with the gear lever aperture, all of which are to 1955 specification. The pillion seat bracket is pinned in place and the battery box has its sides cut away, giving better access to the speedometer cable – again, all 1955 season features. However the rear number plate bracket is spot welded to the mudguard and features a narrow LE319-type registration plate topped by a Miller type 36 light – all pre-55 practice. The gearbox is firmly of 1955 origin. The gear lever mechanism is spring loaded – making for an easier change from first to second – and the handstart lever has no locating hole for connecting to the stand retraction mechanism, deleted years before. Instrumentation on the right hand legshield top comprises a later type single Miller six position switch and ammeter, rather than the double switch either side of an ignition warning light used on the first L.E.s. Incidentally my inspection of the machine some years ago also confirmed that the Miller generator was to AC4 specification with a ballast resistance on the ignition circuit.
Thanks to member Mike Payne, I am able to confirm that FON 898 was once owned by Bernal Osborne, Midlands editor of Motor Cycling. Mike sent me recently an October 1957 issue of this magazine in which Osborne describes a visit to the Metropolitan Police, joining them on patrol with machines from their first L.E. fleet, delivered earlier that year. He recounts riding FON 898 from the Midlands to his Police appointment in west London. Osborne refers to his machine by its registration number – adding that it was fitted with, “engine number 1 and spent the late ‘40s and early ‘50s as a works hack-cum-experimental model.” Bertie Goodman, Veloce’s sales director, was also on hand – riding one of the earlier demonstration L.E.s provided for the Police to evaluate. Both Osborne and Goodman were, “disappointed there were no burglars to chase.”
Trade publications are rarely seen by the general public. Their role is to inform and commentate on the activities of particular industries and professions. By 1949, British Cycles and Motor Cycles Overseas was a long standing publication for the UK’s vehicle industry. On the first page reproduced here, a helpful explanation is given under the heading Change of Title of this journal’s evolution since the first issue in 1912.
The publication’s grouping of cycles with motorcycles mirrored the structure of the trades’ own representative organisation, the British Cycle and Motor Cycle Manufacturers and Traders’ Union. This industry body was led from 1919 until 1953 by the redoubtable Major H R Watling.
Being directed to a trade audience, this fascinating article provides a great deal more detail about Veloce’s new motorcycle for everyman than was covered in the mass circulation weeklies The Motor Cycle and Motor Cycling. A description of the water-cooled twin’s production line process is described, which involved a total reorganisation of the Hall Green factory from the pre-WWII ‘built on benches’ assembly methods.
The photographs show L.E. production in detail and concentrate on many of the mechanised methods used. For example multiple crankcases were both drilled and milled on machines bought specially for the purpose. Joseph Kelly’s academic thesis – extracted details were published in OTL some years ago – has estimated that Veloce spent in the region of £1m tooling up for L.E. production. On the fourth page, the factory’s American made Lake Erie sheet metal press can be seen. This massive machine was bought pre-WWII and demonstrated Veloce’s intention to produce motorcycles with a least some frame components in sheet metal. The parallel twin Model O and an adapted 500cc MSS single with rear springing both adopted enclosed rear mudguards, pre-empting the L.E.’s frame design. Many of these factory photographs were also used in George Beresford book The Story of the Velocette.
Not all operations were mechanised of course. One of the photographs on the last page shows a worker using a foot operated press to assemble crankshaft parts. Under his bench are umpteen wheel rims – possibly an unintended result of the mass production process not initially being trouble free. Veloce’s chief buyer Ethel Denley once told me that in the early days of L.E. production, disappointingly few machines were being completed. This resulted in the factory being awash with parts she had bought in to satisfy an anticipated production total of hundreds of machines a week.
I am grateful to Isle of Wight member Dennis Saxcoburg, who was recently able to provide a reproducible quality digital copy of this article, which complemented a photocopy that has been in the archive for some years.



ADVANCED INFORMATION BULLETIN No.1. AUGUST 1948 - (LOOKING BACK No.21)
By the Summer of 1948, Veloce's Motorcycle for Everyman was almost ready for production. A single prototye had been under test since early 1944 and the Hall Green, Birmingham, factory had been radically rearranged and re-equipped to produced what Veloce hoped would be their first truly mass production motorcycle.
The sales department under George Denley was keen to stoke up demand for the new lightweight twin and they did this by producing a series of Advance Information leaflets - the first of which is reproduced here. Bulletin No.1. deals with the L E's engine - its 'conceived as a whole' design and its notable features, bearings, oiling system, electrics and the usual hand start mechanism.
Denley wanted to make it clear that the L E wasn't just another Velocette - a well made, quality motorcycle which would appeal to the enthusiast. Thus the first section of the leaflet sets out the factory's intention, to market a motorcycle to the non-motorcyclist market: "to place the motorcycle beyond the sphere of mere pastime or sport." This was a bold decision which prompted some scepticism from other parts of the motorcycle industry, also from some Hall Green insiders.
The leaflet sums up Veloce's mass market aspirations with the pithy statement that the L E was a machine, "which may be treated like a bicycle and used like a car". Potential buyers were being encouraged to see the factory's soon to be produced lightweight twin as embodying the advantages of both these types of transport. A bicycle was utilitarian - to be ridden to work and requiring the minimum of maintenance - it was the only mass personal transport option to the cash strapped post -WW11 public. In 1948 a car was still beyond the means of most people, giving it a sense of status and sophistication with the potential to cover mileage way beyond the ability of an average cyclist.
Many early L E owners were indeed cyclists, who had shunned motorcycles as being noisy and dirty, but saw the water cooled twin as something rather different. It was the acceptable face of motorised transport; that would get them to work, but also allow them to take long trips at the weekend and even summer holidays.
Of course the L E's relatively high price meant that it had no chance of being the truly mass market machine that Veloce had hoped. It is now also well known that the Hall Green factory could not have coped with real mass demand, let alone the 300 a week output that Veloce proclaimed was their early L E production target.
The L E engine shown in the leaflet is based on the works prototype in its mid 1948 form. Some minor differences from production engines are apparent, such as the design of carburettor fuel union and the location of the holes for the HT leads - in the generator's cover.




ADVANCED INFORMATION BULLETIN No.2. SEPTEMBER 1948 - (LOOKING BACK No.22)
In bulletin number one, published in OTL No.463, Veloce set out the L.E.’s mass market appeal – that it could, “be treated like a bicycle and used like a car.” In this second of the three advance publications designed the generate demand for the little twin, the factory talk about the L.E.’s transmission.
Fully enclosed shaft drive was one feature which marked the L.E. out as far more than a basic commuter machine. The leaflet makes the important point that a reduction gear between engine and clutch – which gears down the transmission by about a third – means that in turn the final drive doesn’t have to be of gigantic dimensions in order to achieve an appropriately geared output to the rear wheel. I’ve always thought that the L.E.’s bevel drive casing is well proportioned and this is the reason why.
The factory’s well known reasons for a hand gear change layout is also covered, including the importance of a central neutral position on a car-type gate change.
The paragraph about the gearbox, at the top of the second page, is well worth reading. At a time when the countershaft gearbox was all but universal – with clutch and output sprockets mounted on concentric shafts – the L.E.s parallel gear shafts formed a highly unusual all indirect transmission layout. Of course aligning the two shafts side by side horizontally, allowed the drive to emerge towards the left of the gearbox casing’s centre line, thereby aligning with the adjacent tube of the pivoted rear fork.
The other important point about the gearbox is the statement that only two gears are in mesh at any one time, rather than four on a conventional design, thereby reducing wear. The layout proved its worth by being practically fault free in use. It was only after engine capacity was increased that – eventually – the dimensions of the secondary shaft rear ballrace were increased. In contrast, the 4-speed gearbox was something of a retrograde step. Adding an extra ratio to the same size casing meant that the width of some gears was reduced. The primary low gear in particular became heavily loaded and was prone to wear. Similarly, the foot gear change mechanism, as the leaflet predicted, “involves a multiplicity of parts,” and the external change mechanism is particularly wear prone.
The photograph of the L.E. power unit shows a couple of notable features typical of early production. First, the radiator hose clips have rounded rather than square ends – which explain why the later clip was allocated a ‘second version’ part number LE396/2. Second, on top of the radiator, the overflow pipe is screwed in place with a tubular through bolt. On later radiators, the pipe is soldered directly to the upper header tank.
Incidentally, as the cover of this second leaflet is almost identical to the first, it has been omitted for reasons of space.




ADVANCE INFORMATION BULLETIN No.3 – SEPT 1948 (LOOKING BACK No.23)
In this final bulletin – the previous two appeared in OTLs 463 and 467 – Veloce concentrate on the L.E.’s cycle parts. A motorcycle with a fully sprung frame was far from commonplace in early post-WWII Britain and the Factory were right to proclaim its advantages, particularly when combined with the Phil Irving designed adjustable arcuate rear suspension. But it was ironic that despite pioneering rear springing on its racers in the mid 1930s, Veloce’s other production motorcycle at the time, the 350cc MAC, retained a rigid frame for some years after L.E. production began.
A pressed steel frame was undoubtedly the L.E.’s most distinctive design feature. The bulletin proclaims that, “the new Velocette has no frame in the accepted sense,” although I doubt if many readers could have quite visualised what removing the frame actually involved. The bulletin says that this is done, “by undoing eight bolts and simply lifting the frame clear.” However it wasn’t until the early 1950s that Veloce published that now well known picture of the two factory staff wheeling the L.E.’s frame and front end away from the engine. Of course the lightweight twin’s potential owners were not meant to be bothered with stripping the machine down. They would have been more interested in how the design of frame and front mudguard made the machine easy to clean. Nevertheless everyone would have been intrigued at the description of how easy the L.E. was to take apart, even if they didn’t quite understand it.
Perhaps the most prophetic comment is on the first page; that hitherto, lightweight motorcycles were cheaply priced by skimping on their specification. How true – and in more ways than Veloce could have hoped. The L.E. wasa far from cheap and cheerful design, which translated into a far from cheap selling price – well over a third more than BSA’s rival, the very basic Bantam. Little written evidence survives about how Veloce priced the L.E. for sale,but Charles Udall once told me that the factory simply couldn’t get the selling price below £126. There’s no doubt that the directors made a brave effort to streamline production, spending in the region of £1m on re-equipping the Hall Green factory to build what was their first real mass production motorcycle. But Veloce were a small firm and their 300 a week planned production total for the L.E. (never achieved) was tiny compared with their competitors.
The machine shown in this third bulletin is HON 598, the first of the five pre-production models, listed in the factory’s records as being for George Denley (Veloce’s sales manager) and the Press. The large, unsightly headlamp brackets were soon replaced with the more familiar thinner versions, although this early design made it into one of the sectional drawings which appeared in the weekly magazines at the time.



After six years of development, Veloce's L.E. model was ready for its public unveiling at the 1948 Cycle and Motor Cycle Show. WW11 had put paid to the industry's annual showcase it has been ten years sinse the UK's motorcycle and cycle manufacturers and traders last held their annual show at London's Earl Court exhibition centre. Not surprisingly after such a long break, almost every firm was keen to show off their latest designs. Philip Vincent exhibited his updated HRD models. BSA launched the ubiquitous Bantam and Associated Motor Cycles (AMC) unveiled their parallel twin range.
Velocette's new 'everyman' machine was the star of the show and this Looking Back includes two photographs of the company's stand. Our past President Tom Greenwood, also Mike Payne - one of our foundling members - visited Earles Court intending to place an order for the L.E. They recalled that Velocette stand was packed; making it difficult to inspect the machine which had so impressed them following its Press launch the previous month. The second picture confirms, amusingly, that the little water cooled twin demanded very close inspection.
The show was opened by Bernard Montgomery wartime hero of El Alamein. The field marshal was presented with a Sunbeam S7 - the Erling Poppe designed in-line twin. Ethet Denley, who was Veloce's finance director at the time, once told me she was irritated by the show organisers' decision, demanding they should have given Monty, "a really well designed motorcycle" a Velocette twin, of course. She needn't have worried. Years later, the Sunbeam was discovered unused and neglected in Montgomery's garden shed.
Velocette's programme to market the L.E. followed conventions of the time. The October unveiling to the Press was followed by road tests in the rival weeklies. The Moter Cylce and Motor Cycling, and also separate technical articles illustrated with detailed sectioned drawings. Veloce took a full page colour advertisement in the Motor Cycle's 18th November show issue - a bold and no doubt expensive move.
Right up to the last moment, Veloce were juggling with the L.E's sale price, to keep it below £100. The tax disc holder on the machine in the first photograph appears to show a figure of £99 16s 8d, whereas the factory brochure of the time records the price as being £99 10s 0d. Of course UK customers needed to pay additional purchase tax, intended to choke off home sales of luxury goods in an era of 'export or die'. Velocette's export performance with the L.E. was in line with other motorcycle manufacturers. The Club's archive shows that of the first 300 machines, all but a tiny number were dispatched abroad. Home sales only began in earnest during March 1949 with Tom Greenwood and Mike Payne having to wait until the early summer before receiving their machines.

LE BROCHURE NOVEMBER 1948 (LOOKING BACK No.25)
Veloce made a pretty good effort of publicising their new L.E. model. In the run up to the November 1948 Earls Court Show, the weekly magazines The Motor Cycle and Motor Cycling published detailed technical appraisals - along with sectioned drawings showing the L.E.'s many unusual design features. These were followed by largely eulogistic road tests as was the convention of the time. But aware that their new 'everyman' model was a make or break commercial decision, Veloce had been stoking up demand during the previous months with the three Advance Information Bulletins already seen in this Looking Back series 21 - 23. In fact I now realise that the Factory also produced a consolidated bulletin just before the show, containing the three previous leaflets in one publication.
However, it was the main L.E. brochure - available for the first time at the show - which really launched the L.E., not least because it gave details of the machine's specification and most important of all, its selling price: £99 10s 0d - plus Purchase Tax for UK buyers
The double folded brochure measured 17 x 11 in - an Imperial size known at the time as Ledger or Tabloid - and was printed largely in black and white, with blue highlights. The opening photograph showed a casually dressed couple - deliberately not wearing the derigueur raincoat and boots favoured by motorcyclists of the time - admiring views of the Mawddach estuary in mid Wales. Added to the photograph as if it had just been parked up, is one of the five pre-production L.E.s HON 612 amateurishly pasted into position
The brochure's inside spread is reproduced here, featuring an artist's enhanced photograph of the L.E.'s right-hand side above a detailed panel listing the machine's specification. Oil and petrol capacities are mentioned, as is he use of Zerol bevel gears - a design where the teeth are curved - but not the machine's weight: 250lb dry.
Around the main panel are a series of detailed views showing the L.E.'s notable features: battery location under the saddle, the link between hand starter and stand, the arcuate suspension etc. The position of the rider's feet, straddling comfortably the footboard's two levels is also shown, as is the packed contents of the engine generator casing. This unit was designed specially for the L.E. by British Thomson-Houston of Rugby. The early type of lower water hose - with a metal central section - is also shown, secured by the corresponding Terry clips which have characteristic rounded corners to the folded sections where the fixing bolt passes through.
This brochure comes from the late Mike Payne's collection and I wonder if it is the copy he picked up at Velocette's Earl Court stand in November 1948? Sixty-two years after its publication, this brochure has become a collector's item, with copies changing hands at £35 or even more.

EARLY SCOOTER DESIGN - SUMMER 1956 (LOOKING BACK No.26)
I explained in my OTL No 476 (mid May 2010) Historian's Notes that Velocette's first scooter design ideas were wrapped round the L.E. power and drive units. That original scheme was not sketched out at the Velocette factory, but at the Hay Hall, Tyseley works of Reynolds Tubes a couple of miles from Hall Green.
In August 1956 Jack Adams, Veloce's company secretary, wrote to Reynolds' boss Tony Reynolds setting out, "..certain fundamental dimensions so that Mr Frick's time will be spent to the best advantage". A carbon copy of this letter is reproduced here and comes from Veloce's works director the late Peter Goodman's files, which he donated to the Club some years ago. Alec Frick was chief draftsman at Reynolds, having been recruited from Ambassador, The Ascot, Berkshire, based motorcycle firm which was started post - WW11 by Kaye Don. Adams' letter suggested the new scooter should have a 51 or 52in wheelbase, running on 14in wheels. The L.E. power unit might be canted upwards at four degrees from the horizontal, with the oil sump angled to achieve a 4.5 in ground clearance.
Frick's work comprised a styling scheme, followed by a general arrangement drawing showing a tubular frame supporting the water-cooled twin's engine and rear drive. Both drawings are shown. Although the design was rejected because the step through section could not be made low enough with the engine directly underneath, many of its styling features foreshadow the Viceroy scooter's final layout. The petrol tank ahead of the rider and the mouldings giving access to the spark plugs are immediately recognisable features of the subsequent Viceroy. Incidentally, the general arrangement drawing shows that Frick was able to achieve the requested ground clearance without altering the engine's sump.
In the mid 1950s, Reynolds was also designing scooters for other UK firms such as Sun, Dayton and Panther. So it is not surprising for example that the instrument panel layout sited below the handlebar and leading link front fork became a feature of the Sun Wasp, a Villiers powered scooter produced by the long established largely cycle manufacturer based in Aston Brook Street, Birmingham. The fork layout was a Reynolds trademark of course, resulting from their collaboration with Ernie Earles.
These two drawings were provided by Ken Sprayson, at the time Reynolds top motorcycle man - and who had amassed an archive of the Tyseley firm's motorcycle output. Ken remembers that Alec Frick was also a talented photographer, recording many of Reynolds motorcycle related products on film. Frick latterly moved on, to design work at Jaguar Cars.
This archive material confirms that Veloce was considering scooter production more than four years before the launch of their ill fated Viceroy in late 1960. Fifty years ago this year.



CINEMA FOYER DISPLAY – early 1951 (LOOKING BACK No.27)
When I spotted this photograph advertised on E-bay a couple of years ago, I could tell straight away that it was special. And what a picture! Pin sharp, and beautifully lit, it shows a 1951 L.E. – the first year of the 192cc Mk.II model – in all it's factory fresh detail, placed intriguingly in front of a mirror on a plinth in an ABC cinema. We know it’s an early season machine because of the publicised price: £158 15s which had been announced the previous November in the motorcycle press By August 1951, this had risen to £168 18s 3d.
The frame is finished in plain silver grey, although the headlamp (black on a Mk.I) clearly bears the metallic paint of the earlier 149cc model. I have seen Mk.II machines as late as 1953 with headlamp shells finished like this. The front fork sliders remain plated rather than painted – they contrast with the adjacent dust covers – again a practice used on the Mk.I model. Veloce were concerned that the soft soldered sliders would be damaged if put through the factory’s stove enamelling process. The machine’s pannier bags remain the canvas type fitted to 1948/49 models and the pillion seat cover has the earlier type thinner sides. However there are also finishes which identify this as a Mk.II model – for example the polished cylinder heads. They were left rough cast on the earlier model. The stand retraction mechanism remains, attached to the handstart lever, and the silencer is black painted. Later on it was silver.
So, where was this photograph taken? Well, we can see from the signwritten board below the display that the motorcycle was supplied by Velocette’s agent in Grimsby, Freddie Frith. The E-Bay seller could tell me very little, other than he had bought the print at auction. However, thanks to power of the World Wide Web, I was soon able to establish that the shot had been taken at the Ritz (ABC) Cinema, Grimsby Road, Cleethorpes.
The cinema’s manager Bill Conolly was well known at the time for arranging imaginative foyer displays, which promoted local businesses and also particular films. The photograph was taken by a photographer from the local Grimsby Evening Telegraph, who Bill recruited to record each display for posterity.
Bill managed the Ritz 1947 - 58 after returning from RAF war service, and then transferred to the Regal (ABC) Grimsby until he retired in 1980. He died in December 2008. The Ritz opened in 1937 and closed in 1982. It was demolished in 1993 and the site is now occupied by a McDonald’s restaurant. This background information was provided by local cinema historian Raymond Emsley; also by Bill’s son Jez Conolly, who is a librarian at Bristol University.

Dennis Frost
MAGAZINES ADVERTISEMENTS - 1949 - 1954 (Looking Back No.28)
There's a great enigma about Veloce's Motorcycle for Everyman. Would the firm's ground breaking water-cooled twin have sold in real volume if advertised to a winder audience? Phil Irving who sketched the L.E.'s original layout while working his second stint at Hall Green, thought it would. In the late summer of 1942 Irving composed, "what I though would be a good marketing strategy.......to advertise in the glossy magasines such as Tatler, Hoofs and Horns, or the Illustrated London News."
Irvings other ideas, referred to in his autobiography, were just as interesting. They included allocating 50 machines to various dealers, “so they could be ridden to outdoor events such as the Boat Race or the Grand National to give the impression there were many more than 50 machines on the road.” His thoughts were set out in a little book, which he gave to George Denley, Veloce’s sales director. However Irving’s ideas received a poor reception, along with the telling comment, “that it was not my job to sell the machine but to design it.”
Despite this brush-off, the advertisements in this Looking Back show that Veloce did adopt at least one of Irving’s marketing tips. The final advertisement, showing a L.E. being refuelled, is from a 1949 edition of the humorous magazine Punch. The others appeared in various of Country Life between 1950 and 1954 – a magazine still famous for its depiction of grand country houses and eligible ‘girls in pearls’. George Denley once told me about his first contact with the title and their incredulity that a motorcycle manufacturer wanted to advertise with them.
How many extra orders this advertising generated is difficult to quantify. However it is well documented that the post-WWII non motorcyclist wasn’t enamoured with the oily floors and basic appearance of the UK’s average motorcycle showroom What was needed were sales through entirely new outlets; department stores, or by mail order as was common for lightweight machines sold in the USA. But in Britain, these options were out of the question. The industry’s trade association, the British Motor Cycle and Cycle Manufacturers and Traders’ Union, laid down a strict code of sales through approved agents – a practice that had served the industry well since its early days. Veloce was a loyal supporter of the Union, with Denley for many years a member of its executive committee.
While Veloce did take on a number of new agents post WWII – no doubt in an effort to broaden sales of the L.E. model – almost all were existing cycle or motorcycle dealers.
This kind of wider advertising ceased after George Denley's retirement in 1956.
.jpg)
MA
.jpg)
.jpg)
Dennis Frost